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Just as there are two basic
types of aircraft engines, piston and turbine, there are
two categories of aero engine lubricants, the piston
engine oils and the jet engine oils. Each oil type is
formulated using base-stocks and additives that reflect
the requirements of the physical, chemical and
performance characteristics imposed by the corresponding
engine design and operating conditions. As a result of
these differences, aviation piston engine oils can
generally be blended from petroleum base-stocks, whereas
the modern gas turbine oils are mainly of synthetic
origin.
Aircraft
Piston Engine Oils
Aviation piston engine oils
are of two types, straight mineral and those containing
additives, irrespective of the viscosity grade or
composition of the base stock.
The first petroleum based
aviation piston engine oils developed were straight
mineral oils. As their name implies, they contained no
additives, but relied upon crude oil selection and
refinery processing to impart the desired performance
characteristics. Today, these oils may contain certain
additives such as pour point depressants and approved
oxidation inhibitors.
Straight mineral oils are
still popular with operators of older engines. In
addition, many engine builders and overhaul agencies
recommend the use of these oils for break-in of new or
newly overhauled engines.
However the straight
mineral oils are not very effective in controlling
engine deposits which are caused by the product of
combustion (mainly soot, blowby reactants, and oxidation
products). If these deposits are allow ed to build-up in
an engine, they may prevent proper lubrication.
Unlike an automotive
internal combustion engine, aircraft piston engines
operate most of the time at a constant throttle setting,
where the turbulence pattern in the combustion chamber
is very consistent. Under these conditions, deposits
tend to form and concentrate at points where there is
little turbulence. As the metallic additives used in
automotive engine oils promote deposits in these low
turbulence areas, they are not acceptable in lubricants
for aircraft piston engines.
To overcome these problems
additive type oils were developed in the late 1950s,
incorporating non-metallic dispersant additives. The
introduction of these additives greatly reduced engine
deposits, resulting in less wear and lower oil
consumption. Some of the ashless dispersant additives
also improved the viscosity index (VI) leading to
increased oil flow
at low ambients during engine start and simultaneously
maintaining the desired viscosity at higher operating
temperatures.
A dispersant is an additive
that prevents the accumulation of particles of sludge,
carbon, lead compounds (derived from the fuel) and dirt
in one spot by holding them in suspension in the oil.
The suspended particles are eventually removed from the
engine as the oil is filtered, consumed, and drained.
Ashless dispersant type
oils are now the most widely used for general,
commercial, and military aviation piston engines.
Engines that have run for an extended period on straight
mineral oils may have built up a significant level of
deposits which can become dislodged if the oil is
changed to a dispersant type. Caution should therefore
be exercised in such cases to prevent potential problems
due to premature filter clogging.
In each of the straight
mineral and dispersant categories a number of viscosity
grades are available, designated now by the viscosity
classes defined by the Society of Automotive Engineers (SAE)
USA, in a manner similar to the automotive lubricants.
Earlier the Defence / Military specifications had their
own viscosity designation numbers, which were often
incorporated as a suffix by the oil manufacturers to
their product brand name for ease of selection.
The following table gives
the summary of the types, governing specifications and
viscosity grades of aircraft piston engine oils, with
their equivalent designations. The most popular choice
is the ashless dispersant type SAE grade 15W-50 which
has a wide operating temperature range and is approved
for use on most aircraft piston engines
|
AIRCRAFT PISTON ENGINE OILS - TYPES |
|
STRAIGHT MINERAL |
| NATO CODE |
O-113
|
0-115* |
O-117 |
- |
| JSD
|
OM-107*
|
OM-170 |
OM-270
|
OM-370* |
| US
MIL-L-6082E gde |
1065 |
1080 |
1100 |
1120 |
| U.K.
D.ENG.RD 2472 gde |
- |
A/O |
B/O |
C* |
| FRANCE
AIR 3560/D gde |
65 |
80 |
100 |
- |
| SAE J
1966 gde SAE |
30 |
40 |
50 |
60 |
|
ASHLESS
DISPERSANT |
| NATO CODE
|
O-123
|
O-125
|
O-128
|
O-162 |
| JSD
|
OMD-160 |
OMD-250
|
OMD-370
|
OMD-162 |
| US
MIL-L-22851D Type SAE |
40 SAE
|
50 SAE
|
60 SAE
|
15W-50 |
| U.K.
D.ENG.RD 2450 gde |
D-65
|
D-80 |
D-100 |
- |
| FRANCE
AIR 3570 gde |
65 D
|
80 D
|
100 D |
- |
|
* Obsolete grades /
designations. |
Piston-engine manufacturers like Textron-Lycoming and
Teledyne Continental Motors accept products conforming
to the military specifications as indicated in their
Service Bulletins 1014 and MHS 24 / MHS 25 respectively.
Piston engine oils originating from Russia are only of
the straight mineral type classified
according to their viscosity measured at 100°C. The main
products are :
|
RUSSIAN PISTON ENGINE OILS |
|
DESIGNATION |
SPECIFICATION |
KINEMATIC VISCOSITY, cStAT 100°C |
| MS-14 |
GOST
21743-76 |
14 |
| MS-20
|
GOST
21743-76 |
20 |
| MK-22 |
GOST
21743-76 |
22 |
The major application for these grades is now for the
turbo prop engine oil mixtures as the usage for
piston-engine applications has declined, with the
phasing out of such aircraft for military service.
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