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Lubricating grease can be
defined as a solid to semi fluid product obtained by the
dispersion of a gelling agent in a liquid lubricant.
Greases are composed of either a mineral, vegetable or
synthetic oil thickened with a metallic soap or clay and
are used for lubrication of aircraft parts such as
-
Moving parts of fuselage
-
Hot zones of engine
-
Parts in contact with fuel
or oil
-
Exposed parts for
protection
-
Wheel Bearings
The technical and
performance requirements of greases arising out of these
applications are not very much different for various
types of aircraft, excluding the products required for
any specialised equipment in the system.
Mineral oil thickened with
calcium soap (commonly known as lime soap) constituted
the first type of lubricating grease produced in
commercial quantities. This was followed by sodium soap
greases, but as sodium salts are soluble in water these
greases tend to get washed out with the ingress of water
in the system. This led to the development of water
resistant barium and lithium soap types followed by
complex thickeners of aluminum and calcium. For high
temperature applications non-soap thickeners such as
modified clays and other organic compounds like
substituted ureas, polymers and pigments are used. For
extremely high temperature performance, greases with
inorganic fillers such as molybdenum disulphide and
graphite were introduced. The base fluids can range from
mineral oils, synthetic esters, synthesized
hydrocarbons, silicone oils depending on the desired
performance to even vegetable oils in cases where
resistance to hydrocarbons (fuels and oils) is required.
Chemical and oxygen resistant greases are also available
for special applications.
For aircraft usage, several
types of mineral oil based and synthetic greases are
used, the latter offering wide temperature range
performance. During recent years the number of greases
required for fleet maintenance has been reduced due to
the development of multipurpose greases as well as
successful rationalisation attempts between greases of
western and Russian origin. Some of the commonly used
aircraft greases are:
|
AIRCRAFT GREASES WESTERN |
|
SPECIFICATION |
JSD
/ NATO CODE |
BASE OIL |
THICKENER |
OPERATING
CODE TEMPERATURE |
MIL-PRF-23827C
DEF STAN 91-53/3
DCSEA 354/A
(AIR 4210/B)
|
XG-287
G-354 |
Synthetic |
Lithium soap or
Clay |
-73°C to +121°C |
MIL-G-21164D
DEF STAN 91-57/2 DCSEA 353/A
(AIR 4217/A) |
XG-276
G-353 |
Synthetic |
Lithium soap or Clay with
MoS2 |
-73°C to +121°C
|
MIL-PRF-81322G
DEF STAN 91-52/1
DCSEA 395/B
(AIR 4222) |
XG-293
G-395 |
Synthetic |
Clay |
-54°C to +177°C |
|
AIRCRAFT GREASES RUSSIAN |
|
SPECIFICATION |
DESIGNATION |
BASE OIL |
THICKENER |
OPERATING
CODE TEMPERATURE |
|
GOST 6267-74 |
Ciatim 201 |
Mineral |
Lithium |
-40°C to +100°C |
|
GOST 8773-73 |
Ciatim 203 |
Mineral |
Lithium |
-50°C to +90°C |
|
GOST 9433-80 |
Ciatim 221 |
Synthetic |
Calcium complex |
-60°C to +150°C |
|
TU 38 101 1051-87 |
VNII NP-261 |
Synthetic |
Clay |
-40°C to +150°C |
|